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Envelope liner patterns

Compare three pointed liners, 82, 72 and 62 mm wide, each with a 25 mm peak above its body.

US Letter · 3 PDF pages · Print PDF

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US Letter
Pages
3
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  • Page 1 — Assembly instructions
  • Page 2 — 82 mm liner; 72 mm liner; 62 mm liner
  • Page 3 — Assembly instructions

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Envelope liner patterns / LETTER

A good fit for your idea?

Letter and A4 preserve the component dimensions. Choose the sheet you will print, not a different object size.

Materials and construction

Plain paper for a first trial, a ruler, scissors and a blunt scoring tool; adult help for internal cuts.

Before making a batch

Measure the 50 mm reference and at least two named panel dimensions.

Assemble an empty plain-paper trial; record closure, seam, clearance and material behavior.

Printing, file details and help

About this file

Instruction pages
2
Orientation
Portrait

Pointed liner widths: 82, 72 and 62 mm, with body depths 55, 48 and 42 mm. Each peak adds 25 mm.

From file to finished page

  1. Choose a liner narrower than the actual envelope interior. These are masters, not universal brand-size fits.
  2. Print at actual size, cut the perimeter and fold at the flap line.
  3. Dry-fit inside the envelope with a clear margin around its sealing edge. Trim a plain trial if the original flap has a different curve.
  4. Attach only the liner flap with a light adhesive layer. Keep envelope sealing surfaces and openings clear.
Printing and use notes

Nominal drawing dimensions are not a tested usable-capacity, load, mailing, food-contact or archival specification.

Do not place valuable, wet, hot or breakable items in an unreviewed paper prototype.

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Envelope liner patterns (2 files)
  • US Letter — print PDF · 3 pages
    Page numbers and contents
    • Page 1 — Assembly instructions
    • Page 2 — 82 mm liner; 72 mm liner; 62 mm liner
    • Page 3 — Assembly instructions
  • A4 — print PDF · 3 pages
    Page numbers and contents
    • Page 1 — Assembly instructions
    • Page 2 — 82 mm liner; 72 mm liner; 62 mm liner
    • Page 3 — Assembly instructions

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Envelope liner patterns

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