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Square Gusset Bag gift box project

The two 20 mm gussets and overlapping flaps give this bag a nominal 64 x 20 mm flat bottom.

US Letter · 3 PDF pages · Print PDF

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US Letter
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3
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  • Page 1 — Assembly instructions
  • Page 2 — gusset panels with four attached bottom flaps
  • Page 3 — Assembly instructions

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Square Gusset Bag gift box project / LETTER

A good fit for your idea?

Letter and A4 preserve the component dimensions. Choose the sheet you will print, not a different object size.

Materials and construction

Plain paper for a first trial, a ruler, scissors and a blunt scoring tool; adult help for internal cuts.

Before making a batch

Measure the 50 mm reference and at least two named panel dimensions.

Assemble an empty plain-paper trial; record closure, seam, clearance and material behavior.

Printing, file details and help

About this file

Instruction pages
2
Orientation
Portrait

Front and back: 64 x 91 mm; two 20 mm gusset panels; flat base nominally 64 x 20 mm.

Opposed bottom flaps project 12 mm each and overlap by 4 mm. Top fold-over band: 20 mm; side seam: 8 mm.

From file to finished page

  1. Cut the net with all four attached bottom flaps. Score panel divisions, gusset centers, bottom hinges and the top band.
  2. Fold the side panels inward on their middle lines, then reopen to the rectangular cross-section. Glue the 8 mm side seam inside the first panel.
  3. Fold the two narrow dust flaps inward first. Fold the front and back bottom flaps over them; apply adhesive only where their final 4 mm overlap lands.
  4. Let the base dry supported on a flat surface. Gently close the gussets using the bottom diagonal creases without crushing the base.
  5. Fold the 20 mm top band down after loading only an expendable, dry, lightweight trial item. Verify closure and tearing before selecting final paper. This is a display pouch, not a carrying or shipping bag.
Printing and use notes

Nominal drawing dimensions are not a tested usable-capacity, load, mailing, food-contact or archival specification.

Do not place valuable, wet, hot or breakable items in an unreviewed paper prototype.

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Square Gusset Bag gift box project (2 files)
  • US Letter — print PDF · 3 pages
    Page numbers and contents
    • Page 1 — Assembly instructions
    • Page 2 — gusset panels with four attached bottom flaps
    • Page 3 — Assembly instructions
  • A4 — print PDF · 3 pages
    Page numbers and contents
    • Page 1 — Assembly instructions
    • Page 2 — gusset panels with four attached bottom flaps
    • Page 3 — Assembly instructions

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Square Gusset Bag gift box project

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